New filtration material could remove long-lasting chemicals from water

Water contamination by the chemicals used in today’s technology is a rapidly growing problem globally. A recent study by the U.S. Centers for Disease Control found that 98 percent of people tested had detectable levels of PFAS, a family of particularly long-lasting compounds also known as “forever chemicals,” in their bloodstream.

A new filtration material developed by researchers at MIT might provide a nature-based solution to this stubborn contamination issue. The material, based on natural silk and cellulose, can remove a wide variety of these persistent chemicals as well as heavy metals. And, its antimicrobial properties can help keep the filters from fouling.

The findings are described in the journal ACS Nano, in a paper by MIT postdoc Yilin Zhang, professor of civil and environmental engineering Benedetto Marelli, and four others from MIT.

PFAS chemicals are present in a wide range of products, including cosmetics, food packaging, water-resistant clothing, firefighting foams, and antistick coating for cookware. A recent study identified 57,000 sites contaminated by these chemicals in the U.S. alone. The U.S. Environmental Protection Agency has estimated that PFAS remediation will cost $1.5 billion per year, in order to meet new regulations that call for limiting the compound to less than 7 parts per trillion in drinking water.

Contamination by PFAS and similar compounds “is actually a very big deal, and current solutions may only partially resolve this problem very efficiently or economically,” Zhang says. “That’s why we came up with this protein and cellulose-based, fully natural solution,” he says.

“We came to the project by chance,” Marelli notes. The initial technology that made the filtration material possible was developed by his group for a completely unrelated purpose — as a way to make a labelling system to counter the spread of counterfeit seeds, which are often of inferior quality. His team devised a way of processing silk proteins into uniform nanoscale crystals, or “nanofibrils,” through an environmentally benign, water-based drop-casting method at room temperature.

Zhang suggested that their new nanofibrillar material might be effective at filtering contaminants, but initial attempts with the silk nanofibrils alone didn’t work. The team decided to try adding another material: cellulose, which is abundantly available and can be obtained from agricultural wood pulp waste. The researchers used a self-assembly method in which the silk fibroin protein is suspended in water and then templated into nanofibrils by inserting “seeds” of cellulose nanocrystals. This causes the previously disordered silk molecules to line up together along the seeds, forming the basis of a hybrid material with distinct new properties.

By integrating cellulose into the silk-based fibrils that could be formed into a thin membrane, and then tuning the electrical charge of the cellulose, the researchers produced a material that was highly effective at removing contaminants in lab tests.

On left, nanoscopic image shows the filter is only 500nm thick. Two photos show the circular filter prototype is also flexible.

By integrating cellulose into the silk-based fibrils that could be formed into a thin membrane, and then tuning the electrical charge of the cellulose, the researchers produced a material that was highly effective at removing contaminants in lab tests. Pictured is an example of the filter.

Image: Courtesy of the researchers


The electrical charge of the cellulose, they found, also gave it strong antimicrobial properties. This is a significant advantage, since one of the primary causes of failure in filtration membranes is fouling by bacteria and fungi. The antimicrobial properties of this material should greatly reduce that fouling issue, the researchers say.

“These materials can really compete with the current standard materials in water filtration when it comes to extracting metal ions and these emerging contaminants, and they can also outperform some of them currently,” Marelli says. In lab tests, the materials were able to extract orders of magnitude more of the contaminants from water than the currently used standard materials, activated carbon or granular activated carbon.

While the new work serves as a proof of principle, Marelli says, the team plans to continue working on improving the material, especially in terms of durability and availability of source materials. While the silk proteins used can be available as a byproduct of the silk textile industry, if this material were to be scaled up to address the global needs for water filtration, the supply might be insufficient. Also, alternative protein materials may turn out to perform the same function at lower cost.

Initially, the material would likely be used as a point-of-use filter, something that could be attached to a kitchen faucet, Zhang says. Eventually, it could be scaled up to provide filtration for municipal water supplies, but only after testing demonstrates that this would not pose any risk of introducing any contamination into the water supply. But one big advantage of the material, he says, is that both the silk and the cellulose constituents are considered food-grade substances, so any contamination is unlikely.

“Most of the normal materials available today are focusing on one class of contaminants or solving single problems,” Zhang says. “I think we are among the first to address all of these simultaneously.”

“What I love about this approach is that it is using only naturally grown materials like silk and cellulose to fight pollution,” says Hannes Schniepp, professor of applied science at the College of William and Mary, who was not associated with this work. “In competing approaches, synthetic materials are used — which usually require only more chemistry to fight some of the adverse outcomes that chemistry has produced. [This work] breaks this cycle! … If this can be mass-produced in an economically viable way, this could really have a major impact.”

The research team included MIT postdocs Hui Sun and Meng Li, graduate student Maxwell Kalinowski, and recent graduate Yunteng Cao PhD ’22, now a postdoc at Yale University. The work was supported by the U.S. Office of Naval Research, the U.S. National Science Foundation, and the Singapore-MIT Alliance for Research and Technology.

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Keeping the cosmos clean

Asked to describe his work for a lay audience, Allan Shtofenmakher responds with an unexpected question: “Have you ever seen the movie ‘Wall-E?’” Recalling that the 2008 Disney-Pixar movie’s view of Earth from space was “brown and dusty and just surrounded by tons and tons of space junk,” he cautions, “If we’re not good stewards of our local space environment, we could actually end up in a situation like that — where we can’t get anything into space because it’s so cluttered and dirty.”

Shtofenmakher, a PhD student, works in MIT’s Dynamics, Infrastructure Networks, and Mobility (DINaMo) research group under the guidance of Hamsa Balakrishnan, the William E. Leonhard Professor of aeronautics and astronautics (AeroAstro) and associate dean of MIT’s School of Engineering. “A lot of my work,” he continues, “is trying to keep space sustainable.” When satellites or spent rocket bodies crash into each other, they create space debris moving in different directions at very high speeds. “Then they’ll create even more junk that can crash into each other … and you end up with a completely unsustainable space environment.”

Shtofenmakher’s research interests reside at the intersection of space situational awareness and control of multi-agent systems, with a focus on tracking orbital debris using in-space satellite sensors. He is experimenting with techniques such as mixed-integer programming and multi-agent reinforcement learning to maximize our awareness of — and ability to avoid — rogue objects orbiting the Earth at speeds 10 times faster than a bullet. “My goal is to leverage the cameras on the thousands of active Earth-orbiting satellites to keep the space around Earth clean and sustainable for generations of space explorers to come,” he says.

After earning a bachelor’s degree in aerospace engineering from the University of California at Irvine, and a master’s in aeronautics and astronautics from Stanford University, Shtofenmakher worked as a spacecraft systems engineer on several small satellite programs. “I decided to return to graduate school to solve some of the challenges associated with distributed satellite networks,” he says, “and I chose MIT AeroAstro for its wealth of expertise in both satellite systems and multi-agent systems.”

“A lot of my work had been broader and more general in aerospace engineering, and I wanted to become good at something. That something was controls and optimization.”

A life-changing conversation

When Shtofenmakher was originally applying to PhD programs, he says, “I wanted to work with actual spacecraft and hardware … on what are called CubeSats, which are these really small, student-built satellites that can be sent into space for cheap to do something cool and novel.” He received a call from Balakrishnan, whose research had focused primarily on air traffic control and optimization but was now shifting into space research. Reviewing his graduate school application, she thought Shtofenmakher’s expertise would be helpful in her lab.

“What Hamsa specializes in (among other things) is multi-agent optimization,” he explains. “If you have a fleet of drones that are trying to simultaneously accomplish a bunch of different tasks, how do you distribute them in such a way that you minimize fuel across the fleet?”

It’s a different flavor of controls and optimization, he explains, than controlling individual CubeSats — but he is learning skills and using techniques that will enable him to work on applications on land (self-driving cars), in the air (autonomous drone networks), and in space (distributed satellite systems) when he completes his degree.   

Critical fellowship support

In his second year at MIT, Shtofenmakher was awarded an endowed fellowship in honor of the late Arthur Gelb ScD ’61, an entrepreneur, philanthropist, and former member of the MIT Corporation. “Getting the Art Gelb Fellowship,” he says, “meant that I suddenly had the flexibility to work on exactly what I wanted to work on.” Without the funding provided by the fellowship, he points out, he might have spent 20 hours a week working as a research assistant on an unrelated topic rather than dedicating his time to pursuing his own research interests.

Shtofenmakher regrets that he never met Gelb, who passed away in 2023, because he sensed that they shared some common history: Both were the children of immigrants who worked hard and valued education. Growing up in California, he says, “My parents both worked more than full time so that we could finally land on our feet. I modeled my work ethic after theirs so that I could get a good education, which is the number one thing that they wanted for me.”

Work and life

Still a hard worker, Shtofenmakher now also sees the value of work-life balance, serving as co-president of AeroAstro’s department Resources for Easing Friction and Stress (dREFS), through which he advocates for graduate student mental health and helps students establish healthy boundaries with their research advisors. With support from the department, he and classmates converted a storage area into the AeroAstro graduate student lounge, which now offers couches, a flat-screen TV to watch soccer and other events, and a place, he says, “where people can just chill.”

Also adding to Shtofenmakher’s quality of life at MIT are sailing and skateboarding along the Charles River and spending time with fellow students. “I know I can just message any one of them, and we can walk to the Banana Lounge, or go down to the ping-pong table in the basement, or just grab food or drinks after work.” He has also developed an interest in bar tending, which aligns well with science. Mixology, he laughs, “is the closest I can get to art with my double left brain.”

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